industrial plant maintenancce
Uploaded by kingofring on Mar 24, 2016
Contents:
1. Introduction
2. Description Of Plant Operation
3. Description of existing maintenance plan
4. List of 22 items which need maintenance
5. Detailed Step by step maintenance plan
6. Critical path analysis (CPA)
7. Health and safety considerations
8. List the criteria re
Introduction
I am the maintenance supervisor for a mechanical engineering service company called ‘Oil & Gas Europe’. I am responsible for the the organisation of all maintenance within the company’s business.
Currently all maintenance, service orders and reports have been recorded by a paper based maintenance system.
Our company has grown considerably over the last couple of years. The manager has approved that a Computer Maintenance Management System (CMMS) should be purchased and implemented throughout the company for all the maintenance operations.
I have been set the task of assessing different software packages and to recommend the one most suited for the company’s needs.
Description of Plant Operation
My company ‘Oil & Gas Europe’ is a subsea service company that focuses on providing drilling companies with in riser safety systems. These systems allow well operations to be conducted safely during drill stem testing (DST). They provide the ability to rapidly shut in the well and disconnect should conditions require it. ‘Oil & Gas Europe’ also provide EH landing strings. Electro-hydraulic control improves response times, enables ‘Real Time’ data feedback, reduces the physical umbilical size on deep water applications and addresses the disconnect philosophy from dynamically positioned mobile drilling units.
Description of existing maintenance:
Currently ‘Oil & Gas Europe’ use a paper based maintenance system. Over the last couple of years ‘Oil & Gas Europe’ have grown rapidly meaning a paper based system is no longer suitable. This is inconvenient for the company because it makes documents hard to find and means documents can be easily damaged it also uses up a lot of storage area. We are looking into purchasing a CMMS because it will allow ease of traceability regarding maintenance within the company, reduce storage and also increase health and safety by removing a possible fire hazard of paper based documents.
Items to be maintained:
To test the CMMS programmes I have decided to create a maintenance programme for one of our electrical hydraulic control systems: Riser control module (RCM).
Below is a list of 22 items that need to be maintained within the RCM.
1. Mandrel
2. Crossover
3. Quick Connect Crossover
4. DCV
5. SOV
6. SEM Canister
7. Lower Mounting Sleeve
8. Upper Mounting Sleeve
9. Outer Cover (Lower)
10. Outer Cover (Upper)
11. Top Flange
12. Middle Flange
13. Lower Flange
14. PTTX Canister
15. Flow Meter
16. Flow Meter Canister
17. Bore Transducer
18. Shear Shuttle Assembly
19. Check Valve
20. DCV Manifold
21. SOV Manifold
22. Split Ring
Maintenance Plan:
Below is...